Induction brazing solutions for HVAC

Imagine you improve your productive efficiency and product quality.

Automation, quality and safety

If you need to automate brazing, you can integrate our induction equipment into your machine, or we can design a complete system according to your needs. Contact us to discover the feasibility of the process.

In the HVAC industry, a variety of components are brazed together to form assemblies and systems for heating, ventilation, air conditioning and refrigeration applications. Some commonly used elements are heat exchangers, solenoid valves and heat pump components.

Induction brazing enables efficient production, contributing to streamlined manufacturing processes, consistent quality without oxidation (under controlled atmosphere), and improved overall system performance. Its automation increases productivity, making it a valuable asset in the HVAC industry. In addition, induction brazing is safer and more suitable for heat-sensitive environments than the use of torches and gas, increasing the efficiency and safety of HVAC projects.

Main benefits

1

Technical Benefits

  • Safe and eco-friendly operations
  • Fast and repeatable heating
  • Automation
  • High quality joints
  • Localized heating
  • Controlled atmosphere
  • Application development

2

Business Benefits

  • Boosting production
  • Improved product quality
  • Safety compliance
  • Lean manufacturing
  • Energy efficiency
  • Control of the production

3

Typical Applications

  • Manual Brazing
  • Automated Brazing
  • Under controlled atmosphere

GH Solutions

Customer reference projects

Automated induction brazing solution of plate heat exchangers

This solution increases production by automating the brazing of a wide range of plate heat exchangers. Various materials such as stainless steel and copper in connection tubes can be brazed.

The keys to this innovative project are the use of artificial vision to precisely identify the areas to be brazed; the coordination of robots; and the use of controlled Nitrogen and Hydrogen gases in atmosphere for a high-quality finish.

Automated induction brazing solution for solenoid valves under controlled atmosphere

The aim of this solution is to increase productivity of the existing process in the minimum layout and to reduce the maintenance operations.

It is a compact high precision automated brazing machine under controlled atmosphere with Nitrogen and Hydrogen gases with ring filler material.

The design is based on a 4-position rotary indexing table machine for tool change operations and double positions

Innovations

Pure copper 3D printed inductors

Quality and expenses reduction.

Additive manufacturing (AM) is the key to achieving full coil adaptation for your heated parts. With pure copper 3D inductors, the number of changeovers is reduced due to the extraordinary service life of the coils, up to 400% in certain applications.

Patented by GH.

SiC technology power supplies

Energy efficiency and ruggedness.

GH power supplies combine Silicon Carbide (SiC) cutting edge technology with rugged construction for the ultimate in durability and versatility [5,400] kHz. State-of-the-art Silicon Carbide (SiC) semiconductor materials are used to increase energy efficiency, high power density, bandwidth, and resistance to voltage and temperature.

Optima Service

You get the best process with the shortest possible lead time. This service improves your heat treatment during your asset life combining 3D induction heating simulations and 3D printed inductors.

Artificial vision

GH has incorporated machine vision into its equipment with the use of cameras and software to automatically detect, analyse and control processes, improving production accuracy and efficiency

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